PLEASE READ INSTRUCTIONS
THOROUGHLY BEFORE PRECEDING
We have provided complete
instructions and in most applications specific hardware,3M tape, and
specialized brackets or braces. The list of these items is listed on
page two of the Instructions.
-Before starting please verify that they are included with the
shipment.
Also verify that
you received the correct Xenon part. All part numbers are embossed on
the inside of the part. The list of part(s) is noted at the bottom of
the page.
Tools & general
materials required: #7447 Scotchbrite pads, TSP or TING cleaners,
sandpaper, phillips screwdriver, drill, 7/64" drill bit, MEK, hacksaw.
THERE ARE FOUR
PHASES TO MOST INSTALLATIONS:
- Removal of factory
parts that might interfere with the installation and TEST FIT
the parts.
- Preparation of the
parts for paint - and painting.
- Installation of the
3M tape (if applicable).
- Installation of the
parts.
PHASE 1) REMOVAL
& TEST FIT
- Remove the stock rear bumper and space tire
locking mechanism from the face of the bumper and both black plastic
tubes leading to the spare tire lowering mechanism. CUT
1" from the end of the smaller tube.
- TEST FIT the parts to verify excellent hit-
outline their location with a grease pencil if required.
| NOTE : |
Occasionally,
our parts might seem to be slightly distorted upon test fit. If
so, place them in the sun (if a warm day) or in a warm
area for an hour or more.
Our urethane formula does have a considerable "memory"
and they should return to their original as manufactured shape.
Always place our fender flares face side down when doing this
procedure. |
PHASE 2) PREPARATION
OF PART FOR PAINTING& PAINT (if applicable)
- CLEAN
the paintable and tape ledge surfaces with TSP or TING with water
and #7447 Scotchbrite pads. Our parts have a wax based mold release
and when the parts have been properly cleaned they will appear a dull
gray color (not black or shinny).
- SAND the visable edges of the parts as needed (usually
w/ 180 or 220 sandpaper).
- SAND all paintable surfaces with 320 wet - rinse
well - let parts dry.
- WIPE down with a wax & grease remover such
as RM900.
- PRIME the parts with a CATALIZED primer such as
DuPont's "Europrimer" or equivalent.
- SAND primered surfaces with 600 sandpaper and FILL
any slight imperfections or pin holes with "Evercoat" glazing
putty or a catalized putty and sand smooth.
- WIPE down with RM900 or 3M8983.
- PAINT the parts following the paint manufacture's
process and recommendations.
- DO NOT oven back our parts above 130 and they should
be well supported during this heat cycle.
| NOTE : |
For fender flares
- if you desire a non-gloss black paint finish you might consider
DuPont "black vinyl" #305 Medium. |
PHASE 3) INSTALLATION
OF THE 3M TAPE
- WIPE the tape ledge twice
with Acetone or MEK
- SCRATCH the tape ledge with 80 grit sandpaper.
Then wipe the same surfaces with MEK followed by the 3M #4298 adhesion
promotor.
- APPLY the tape, making sure to pull it slightly,
V-cut as necessary going around curved areas and PRESS the tape on
with the handle part of scissors.
- ALLOW the part to set with the tape applied, if
possible for an hour or more in a warm area -- this will help with
the curing process.
PHASE 4) INSTALLATION
OF THE PART (perform in a warm area above 70 degrees)
-CLEAN
the surface where the tape will contact with wax & grease remover,
wipe the same area w/ MEK followed by 3M #4298 adhesion promotor.
- PULL up a corner of the end of the red tape backing
so that it is visable outside the edge of the part.
- PLACE the part in it's correct position, pull the
red backing from the tape and stick the part by applying pressure
where the tape is.
- INSTALL all hardware as illustrated - DO NOT overtighten.
| NOTE : |
Some installers
and restylers supplement or use in lieu of the tape and adhesive
such as "Duramix" (Manufactured by Polymer Eng. Copr.,
800.537.9204) |
| Sources
for referenced materials: |
| |
- MEK
(Methel Ethyl Ketone) can usually be purchased at a hardware store.
- Scotch-Brite, glazing putty and TING can be purchased from automotive
paint supply stores.
- TSP is usually available at you local grocery store located in
the cleaners section. |
| HARDWARE
PROVIDED: |
| |
8"
3/4 x .045"? 3M tape
9 - #8 x 3/4" self-taping screw |
FOR PART NUMBER(S):
4188 Roll Pan
DATE: Nov 23, 1998